{"id":16629,"date":"2026-03-11T09:10:26","date_gmt":"2026-03-11T09:10:26","guid":{"rendered":"https:\/\/www.jet-mills.com\/?post_type=astra-portfolio&p=16629"},"modified":"2026-03-11T09:10:28","modified_gmt":"2026-03-11T09:10:28","slug":"precision-glass-powder-grinding-jet-mill-project-in-protugal","status":"publish","type":"astra-portfolio","link":"https:\/\/www.jet-mills.com\/de\/cases\/precision-glass-powder-grinding-jet-mill-project-in-protugal\/","title":{"rendered":"Pr\u00e4zisions-Glaspulver-Mahlstrahlm\u00fchlenprojekt in Portugal"},"content":{"rendered":"

Als ein Hersteller von Spezialmaterialien an uns herantrat und einen ben\u00f6tigte Strahlm\u00fchle<\/a> F\u00fcr die Herstellung von Glaspulver hatten sie bereits mehrere Optionen erfolglos ausprobiert. Die Herausforderung? Glas ist extrem abrasiv, herk\u00f6mmliche M\u00fchlen f\u00fchrten zu Verunreinigungen, und die Erzielung eines pr\u00e4zisen Oberfl\u00e4chenschnitts erwies sich mit konventionellen Anlagen als nahezu unm\u00f6glich.<\/p>\n\n\n\n

Glaspulver spielt in verschiedensten Branchen eine entscheidende Rolle. In Automobillacken und Industrielacken sorgt es f\u00fcr Kratzfestigkeit und langlebige Oberfl\u00e4chen. Bei der Elektronikverkapselung bietet es thermische Stabilit\u00e4t und zuverl\u00e4ssige Isolationseigenschaften. Moderne Verbundwerkstoffe nutzen Glaspulver zur Verst\u00e4rkung und Dimensionsstabilit\u00e4t, w\u00e4hrend Baumaterialien von seiner H\u00e4rte und chemischen Best\u00e4ndigkeit profitieren. Diese anspruchsvollen Anwendungen erfordern nicht irgendein Glaspulver, sondern Material mit pr\u00e4ziser Partikelgr\u00f6\u00dfenkontrolle und absoluter Reinheit \u2013 genau das, was unsere Strahlmahltechnologie liefert.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

Deutsche Strahlm\u00fchlentechnologie f\u00fcr anspruchsvolle Materialien<\/mark><\/h2>\n\n\n\n

Unser Wirbelschicht-Strahlm\u00fchle der MQW-Serie<\/mark><\/strong>, Die in Zusammenarbeit mit deutschen Ingenieurpartnern entwickelte Strahlm\u00fchle erwies sich als ideale L\u00f6sung f\u00fcr diese anspruchsvolle Anwendung. Anders als mechanische M\u00fchlen, die das Material an Metalloberfl\u00e4chen zerkleinern, nutzt unsere Strahlm\u00fchle die Partikelkollision als prim\u00e4ren Zerkleinerungsmechanismus. Druckluft expandiert durch speziell entwickelte Laval-D\u00fcsen auf \u00dcberschallgeschwindigkeit und beschleunigt die Partikel in einem Wirbelbett, bis diese beim Aufprall mit hoher Geschwindigkeit zersplittern.<\/p>\n\n\n\n

Dieses Verfahren verzichtet vollst\u00e4ndig auf Mahlk\u00f6rper, sodass w\u00e4hrend des gesamten Mahlvorgangs kein Metall-auf-Metall-Kontakt stattfindet. Bei Anwendungen mit Glaspulver, bei denen Reinheit absolut unerl\u00e4sslich ist, ist dies der entscheidende Unterschied zwischen akzeptablem Produkt und Ausschuss.<\/p>\n\n\n\n

Hochwertige Konstruktion und pr\u00e4zise Fertigungsmerkmale<\/mark><\/h2>\n\n\n\n

Da Glas eine hohe Abrasivit\u00e4t aufweist, haben wir das System mit speziell f\u00fcr langfristige Zuverl\u00e4ssigkeit und gleichbleibende Leistung ausgew\u00e4hlten Funktionen ausgestattet. Alle produktber\u00fchrenden Bereiche bestehen aus hochwertigem Edelstahl 304 und 316 und bieten so eine au\u00dfergew\u00f6hnliche Korrosionsbest\u00e4ndigkeit bei gleichzeitiger Gew\u00e4hrleistung der f\u00fcr die kontinuierliche Glasverarbeitung erforderlichen Langlebigkeit. Die in Deutschland entwickelte Luftstromdynamik optimiert die Energieeffizienz und sorgt f\u00fcr stabile Schleifbedingungen w\u00e4hrend des gesamten Produktionslaufs.<\/p>\n\n\n\n

Der pr\u00e4zisionsgefertigte dynamische Klassierer bildet das Herzst\u00fcck der Systemgenauigkeit. Die variable Drehzahlregelung gew\u00e4hrleistet eine absolute Oberschnittsgenauigkeit von exakt 20 \u00b5m, unabh\u00e4ngig von Vorschubschwankungen. F\u00fcr stark beanspruchte Bereiche mit besonders hohem Verschlei\u00df bieten wir verschlei\u00dffeste Keramikauskleidungen an, die die Lebensdauer im Vergleich zu Standardkonfigurationen deutlich verl\u00e4ngern.<\/p>\n\n\n\n

Das Ergebnis erf\u00fcllt alle Anforderungen der Anwendung: einen stabilen, kontinuierlichen Betrieb mit 90 kg\/h, wobei jede einzelne Charge die D100 20\u03bcm-Spezifikation erf\u00fcllt \u2013 keine \u00fcbergro\u00dfen Partikel, keine Chargenabweichungen und absolut keine Kontaminationsprobleme.<\/p>\n\n\n\n

Was unser Kunde \u00fcber die Ergebnisse sagt<\/mark><\/h2>\n\n\n\n

\u201cNachdem wir mit unbest\u00e4ndigen Ergebnissen traditioneller M\u00fchlen und anhaltenden Kontaminationsproblemen zu k\u00e4mpfen hatten, EPIC-Pulver<\/a>\u2019Die Strahlm\u00fchle von [Name des Herstellers] hat unsere Glaspulver-Produktionslinie grundlegend ver\u00e4ndert. Die Konstruktion aus Edelstahl 304 und 316 garantiert h\u00f6chste Produktreinheit, und der in Deutschland entwickelte Sichter h\u00e4lt die 20-\u00b5m-Obergrenze Schicht f\u00fcr Schicht perfekt, ohne dass eine Nachjustierung n\u00f6tig ist. Wir beliefern nun anspruchsvolle Elektronikhersteller und Automobillackierer mit Glaspulver, die unser Material zuvor kategorisch abgelehnt hatten. Der Durchsatz von 90 kg\/h entspricht exakt unseren Produktionszielen, und der Wartungsaufwand war trotz monatelanger kontinuierlicher Verarbeitung von abrasivem Glaspulver bemerkenswert gering.\u201d<\/p>\n\n\n\n

Neben der Erf\u00fcllung der Spezifikationen f\u00fchrt die durch Strahlmahlung erzielte enge Partikelgr\u00f6\u00dfenverteilung direkt zu einer besseren Endproduktleistung f\u00fcr die Kunden unserer Auftraggeber. In Automobillacken dispergiert sich ihr Glaspulver gleichm\u00e4\u00dfig ohne Absetzen oder Verklumpen. In Verbundwerkstoffen sorgt es f\u00fcr eine gleichm\u00e4\u00dfige Verst\u00e4rkung ohne Schwachstellen durch zu gro\u00dfe Partikel. Und in empfindlichen Elektronikanwendungen schlie\u00dft die garantierte Reinheit jegliches Risiko von St\u00f6rungen kritischer Bauteile aus.<\/p>\n\n\n\n

F\u00fcr Glaspulverhersteller, die Pr\u00e4zisionsanwendungen in diesen anspruchsvollen Branchen anstreben, vereint die Strahlm\u00fchle von EPIC Powder deutsche Ingenieurskunst mit praktischen Merkmalen wie einer Edelstahlkonstruktion und verschlei\u00dffestem Design \u2013 und liefert genau die Konsistenz, die die heutigen qualit\u00e4tsorientierten Anwendungen erfordern.<\/p>\n\n\n\n

Sind Sie bereit, Ihre Anforderungen an die Glaspulververmahlung zu besprechen? Kontaktieren Sie uns. EPIC Pulvermaschinen<\/a> heute \u2013 wo Pr\u00e4zisionstechnik auf praktische L\u00f6sungen f\u00fcr die Pulververarbeitung trifft.<\/strong><\/p>\n\n\n\n

Technische Parameter<\/mark><\/h2>\n\n\n\n

Material:<\/mark><\/strong> Glaspulver<\/mark><\/p>\n\n\n\n

Partikelgr\u00f6\u00dfe:<\/strong> D100 20\u03bcm<\/mark><\/p>\n\n\n\n

Ausgang:<\/strong> 90 kg\/h<\/mark><\/p>","protected":false},"featured_media":16630,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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