This Indian chemical company was on a critical quest for a high-performance jet mill production line to process polyethylene wax (PE Wax). PE Wax, known for its unique combination of low melt viscosity and high hardness, presents significant challenges in size reduction. Conventional grinding methods often lead to material melting, thermal degradation, and poor classification efficiency. This results in complex processes, high energy consumption, and inconsistent product quality that drove operational costs unsustainably high.

After evaluation and a strong recommendation from trusted industry peers, the company selected Episches Pulver as their technology partner. We designed and installed a tailor-made jet milling system specifically engineered to overcome these hurdles. Our solution leveraged advanced Fließbettstrahlmühle technology, utilizing high-purity, cooled compressed air to achieve a collision-based grinding effect in an inert environment. This method generated minimal heat, preventing wax agglomeration and ensuring the material’s chemical properties remained intact.

The system provided exceptional control over particle size distribution, consistently achieving the stringent target of D50: 7-9μm and D97: 17-19μm. Furthermore, the integrated high-efficiency classifier and optimized grinding chamber design significantly improved production yield, reaching a stable output of 210kg/h. This remarkable efficiency directly translated into a substantial reduction in the client’s per-kilogram operational costs. It includes lower energy consumption and reduced maintenance downtime.

Today, empowered by Episches Pulver‘s reliable technology, the company has solidified its position as a leading supplier of premium-grade PE Wax in the Indian market. This successful collaboration has cemented a long-term strategic partnership, paving the way for future projects and continuous innovation together.

Material:

PE-Wachs

Particle Size:

D50: 5-7μm | D97: 12-15μm

Ausgang:

219kg/h